Processing of Amaranth Noodles Using Sprouted Amaranth Flour
Ingredients Composition
- Sprouted Amaranth Flour – 65%
- Sprouted Emmer Wheat Flour – 30%
- Cluster Beans Powder – 5% (for natural binding and elasticity)
- Cold-Pressed Coconut Oil – As required (for dough consistency and texture)
- Rock Salt Powder – As required
- Water – RO treated
Processing Steps
1. Selection & Cleaning of Grains
- Amaranth and emmer wheat grains are cleaned to remove dust, husk, and foreign matter.
- The grains are washed with RO-treated water to ensure hygiene and purity.
2. Sprouting Process
- Soaking: Cleaned grains are soaked in RO-treated water for 10–12 hours to activate enzymatic processes.
- Germination: The soaked grains are incubated at 25–30°C, 75% humidity for 24–48 hours to sprout, enhancing bioavailability of nutrients and reducing antinutrients like phytic acid.
- Drying: The sprouted grains are dried at <50°C to retain nutrients and improve digestibility.
3. Milling & Blending
- The dried sprouted grains are stone-ground or hammer-milled into a fine flour (mesh size: 100–150 microns).
- The flours are blended in a 65:30:5 ratio with cluster beans powder to enhance elasticity and improve noodle texture.
4. Dough Preparation
- The blended flour is mixed with rock salt powder, cold-pressed coconut oil, and RO-treated water to form a smooth, firm dough.
- The dough is kneaded thoroughly and allowed to rest for 30 minutes for hydration and gluten activation.
5. Extrusion & Noodle Formation
- The dough is fed into a cold extrusion machine and passed through a thin perforated die to form noodles.
- The extruded noodles are cut into desired lengths (15–20 cm).
6. Steaming & Pre-Drying
- The noodles are steam-cooked for 3–5 minutes to enhance elasticity.
- They are then air-dried for 30 minutes to remove excess surface moisture.
7. Drying & Shelf Stability
- The noodles are dried in a tray dryer at 45–50°C until the moisture content is <10% to ensure a long shelf life.
8. Packing & Storage
- The dried amaranth noodles are packed in moisture-resistant biodegradable pouches or vacuum-sealed to prevent rancidity.
- Stored in a cool, dry place with a shelf life of 6–8 months.
Uses of Sprouted Amaranth Noodles
✅ High in Protein & Lysine – Essential for muscle repair and immune function.
✅ Rich in Calcium & Iron – Supports bone health and prevents anemia.
✅ Gluten-Friendly Alternative – Lower gluten content, suitable for mild gluten sensitivity.
✅ Rich in Dietary Fiber – Aids digestion and improves gut health.
✅ Suitable for Weight Management – Provides satiety due to high fiber and protein content.
Recipes Using Sprouted Amaranth Noodles
1️⃣ Amaranth Noodles with Basil Pesto
🔹 Ingredients:
- 1 cup sprouted amaranth noodles
- 2 tbsp homemade basil pesto
- 1/2 tsp rock salt
- 1 tbsp cold-pressed coconut oil
- 1 tbsp chopped nuts (cashews or almonds)
🔹 Method:
1️⃣ Boil amaranth noodles in hot water for 2 minutes, drain and set aside.
2️⃣ Heat coconut oil, add basil pesto and sauté for 1 minute.
3️⃣ Toss in the boiled noodles and mix well.
4️⃣ Garnish with chopped nuts and serve warm.
2️⃣ Stir-Fried Amaranth Noodles with Tofu & Vegetables
🔹 Ingredients:
- 1 cup sprouted amaranth noodles
- 1/2 cup tofu cubes
- 1/2 cup mixed vegetables (bell peppers, carrots, broccoli)
- 1 tsp soy sauce
- 1/2 tsp rock salt
- 1 tbsp sesame oil
- 1 tsp sesame seeds (for garnish)
🔹 Method:
1️⃣ Boil amaranth noodles for 2 minutes and rinse under cold water.
2️⃣ Heat sesame oil, stir-fry tofu and vegetables until slightly crisp.
3️⃣ Add soy sauce, rock salt, and mix well.
4️⃣ Toss in the noodles and stir-fry for 2 minutes.
5️⃣ Garnish with sesame seeds and serve hot.
3️⃣ Amaranth Noodles in Spiced Coconut Broth
🔹 Ingredients:
- 1 cup sprouted amaranth noodles
- 1 cup coconut milk
- 1/2 tsp turmeric powder
- 1/2 tsp rock salt
- 1 tbsp cold-pressed coconut oil
- 1 tbsp roasted peanuts (for garnish)
🔹 Method:
1️⃣ Boil amaranth noodles for 2 minutes and drain.
2️⃣ Heat coconut oil, add turmeric powder, rock salt, and pour in coconut milk.
3️⃣ Simmer for 2 minutes, then add the boiled noodles.
4️⃣ Garnish with roasted peanuts and serve warm.
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