🌾 Processing of Foxtail Millet Vermicelli
Ingredients Composition
- Sprouted Foxtail Millet Flour – 100%
- Water – RO treated
🛠️ Processing Steps
1. Selection & Cleaning of Grains
- Foxtail millet are selected for quality.
- Grains are cleaned thoroughly to remove husk, stones, and dust.
- Washed in RO-treated water to ensure hygiene and purity.
2. Sprouting Process
- Soaking: Grains are soaked in RO water for 6–8 hours.
- Germination: Soaked grains are sprouted under controlled humidity (75%) and temperature (25–30°C) for 24–36 hours.
- Drying: Sprouted grains are gently dried at <50°C to retain nutrients and natural enzymes.
3. Milling & Flour Preparation
- Dried sprouted grains are hammer-milled to a fine flour (100–150 microns).
- The flours may be blended with sprouted emmer wheat for better elasticity and fiber balance.
4. Dough Preparation
- Flour is mixed with RO water and kneaded into a soft, pliable dough (~30% moisture).
- Dough is rested for 30–45 minutes for hydration and mild gluten activation.
5. Extrusion & Vermicelli Formation
- Dough is passed through a fine-extrusion die to form vermicelli strands (1–1.5 mm).
- Strands are cut into 5-6 cm lengths.
6. Drying
- Air-dried or tray-dried at 45–50°C until moisture is below 10%, ensuring long shelf life and quick cookability.
7. Packing & Storage
- Vacuum-packed or sealed in moisture-proof pouches.
- Shelf life: 4–6 months when stored in cool, dry conditions.
🌟 Benefits of Sprouted Foxtail Millet Vermicelli
✅ Diabetic-friendly – Low glycemic index, sustained energy
✅ High in Dietary Fiber – Supports satiety and gut health
✅ Gluten-free
✅ Rich in Iron & B Vitamins – Excellent for women and children
✅ Sprouting reduces anti-nutrients, enhances mineral absorption
🍽️ Recipe Ideas Using Foxtail Millet Vermicelli
1️⃣ Foxtail Millet Lemon Sevai
Ingredients:
- 1 cup vermicelli, 1/2 tsp mustard, 1 green chilli, 1 tbsp lemon juice, 1/4 tsp turmeric, curry leaves, salt, 1 tbsp sesame oil
Method:
- put the vermicelli in hot water for a min. Drain.
- In a pan, temper mustard, chilli, turmeric, curry leaves.
- Add vermicelli and salt. Toss well.
- Finish with lemon juice. Serve warm!
2️⃣ Foxtail Millet Sweet Payasam
Ingredients:
- 1/2 cup vermicelli, 2 cups coconut milk/milk, 3 tbsp jaggery powder, cardamom, chopped nuts, ghee
Method:
- Roast vermicelli in ghee.
- Add milk, simmer until soft.
- Stir in jaggery and cardamom.
- Top with toasted nuts.
3️⃣ Foxtail Millet Stir-Fry
Ingredients:
- Vermicelli, mixed veggies (beans, carrots, cabbage), ginger, sesame oil
Method:
- Sauté ginger and vegetables in oil.
- Toss vermicelli. add in boiling water of 250-300ml for a whole pack. Cover and cook for 2-3 mins.
- Serve warm for a guilt-free comfort meal!
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