🌿 Processing of Moringa Leaves Kodo Millet Vermicelli Using Sprouted Kodo Millet Flour
Ingredients Composition
- Sprouted Kodo Millet Flour – 85%
- Dehydrated Moringa (Drumstick) Leaf Powder – 12% (for natural fortification with iron, calcium, and antioxidants)
- RO Treated Water – As required (for dough preparation)
🛠️ Processing Steps
1. Selection & Cleaning of Grains
- Premium-grade kodo millet grains are cleaned using destoners, air classifiers, and vibratory screens to remove all foreign matter.
2. Sprouting of Kodo Millet
- Soaking: Cleaned grains are soaked in RO-treated water for 8–10 hours.
- Germination: Sprouting is carried out at 28–30°C with 75–80% humidity for 24–30 hours, enhancing enzymatic activity and reducing antinutrients like phytic acid.
- Drying: Germinated grains are tray-dried at <50°C to preserve bioactive compounds.
3. Moringa Leaf Processing
- Fresh organic moringa leaves are washed, shade-dried, and dehydrated in low-heat dryers to retain chlorophyll and nutrients.
- Dried leaves are ground to a fine powder (100–150 mesh) and sieved to ensure uniform particle size.
4. Milling & Blending
- Sprouted kodo millet grains are stone-milled into fine flour.
- Moringa powder is blended into the flour at 5% w/w, offering a green hue and a subtle earthy flavor while enhancing iron, calcium, and vitamin A content.
5. Dough Preparation
- The blended flour is mixed with RO-treated water and kneaded into a pliable dough.
- Optionally, a small quantity of cold-pressed coconut oil is added to improve dough smoothness.
- Dough is rested for 20–30 minutes for complete hydration and binding.
6. Vermicelli Extrusion
- Dough is extruded into thin strands using a cold-press vermicelli extruder.
- Strands are cut to standard lengths (10–12 cm) and air-dried initially to firm up the shape.
7. Drying & Dehydration
- Vermicelli strands are placed in tray dryers at 45–48°C until moisture content drops below 10%, ensuring good shelf stability and texture.
8. Packing & Storage
- The dried vermicelli is packed in food-grade, moisture-barrier eco-packaging.
- Shelf life: 6–9 months when stored in a cool, dry environment away from direct sunlight.
🌟 Nutritional & Functional Highlights
✅ Moringa Leaf Powder – Rich in iron, calcium, vitamin A, chlorophyll, and antioxidants
✅ Sprouted Kodo Millet – Low glycemic index, high in dietary fiber, and good for heart and metabolic health
✅ Gluten-Free – Safe for celiac and gluten-sensitive individuals
✅ Anti-inflammatory & Detoxifying – Thanks to moringa’s phytochemicals and flavonoids
✅ Strengthens Immunity & Bone Health
🍽️ Quick Serving Suggestion: Moringa Millet Lemon Vermicelli
Ingredients:
- 1 cup moringa kodo millet vermicelli
- 1 tsp cold-pressed sesame oil
- 1/2 tsp mustard seeds, urad dal
- Curry leaves, green chilies
- Turmeric, rock salt
- Lemon juice, roasted peanuts
Method:
- Boil vermicelli in water for 2–3 minutes until soft. Drain and set aside.
- Temper mustard, urad dal, curry leaves, and chilies in oil. Add turmeric and salt.
- Toss in the cooked vermicelli. Mix well and cook on low heat for 2 minutes.
- Finish with lemon juice and top with roasted peanuts.
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