🌾 Processing of Kodo Millet Vermicelli Using Sprouted Kodo Millet Flour
Ingredients Composition
- Sprouted Kodo Millet (Paspalum scrobiculatum) Flour – 100%
- Water – RO treated (as required for dough consistency)
🛠️ Processing Steps
1. Selection & Cleaning of Grains
- Premium-quality kodo millet grains are cleaned thoroughly to remove foreign particles, husks, and stones using destoners and water rinsing systems.
2. Sprouting Process
- Soaking: Grains are soaked in RO-treated water for 8–10 hours to initiate enzyme activity.
- Germination: The soaked grains are sprouted under controlled temperature (28–30°C) and 75% humidity for 24–36 hours.
- Drying: Sprouted grains are shade-dried or tray-dried below 50°C to preserve vital nutrients.
3. Milling
- The dried sprouts are stone-ground or impact-milled to a fine flour consistency (mesh size: 100–120 microns).
4. Dough Preparation
- The sprouted flour is mixed with RO-treated water and kneaded into a soft, elastic dough.
- Dough is rested for 20–30 minutes to enhance hydration and dough strength.
5. Vermicelli Extrusion
- Dough is extruded through cold-extrusion machines fitted with vermicelli dies.
- Vermicelli strands are cut to 12–15 cm lengths and pre-dried for 20–30 minutes.
6. Final Drying
- Vermicelli is dried in tray dryers at 45–48°C until the moisture content is reduced to <10%, ensuring shelf stability.
7. Packing & Storage
- Dried vermicelli is packed in biodegradable, moisture-proof pouches or vacuum-sealed.
- Recommended storage in a cool, dry place. Shelf life: 6–9 months.
🌟 Nutritional Benefits
✅ High in Antioxidants – Natural phenolics help reduce inflammation
✅ Diabetic-Friendly – Slow-digesting carbs for better blood sugar control
✅ Gluten-Free & Alkaline – Gentle on the gut, suitable for gluten-sensitive individuals
✅ Rich in Dietary Fiber – Supports satiety and gut microbiota
✅ Traditional Grain – Ancient Indian millet, now making a modern comeback
🍽️ Recipe: Spiced Kodo Millet Vermicelli Upma
Ingredients:
- 1 cup kodo millet vermicelli
- 1 tbsp cold-pressed groundnut oil
- 1/2 tsp mustard seeds, 1 tsp chana dal
- Chopped onions, green chilies, curry leaves
- Rock salt to taste, turmeric, lemon juice
- Optional: Roasted peanuts or grated coconut
Method:
- Steam vermicelli or cook in hot water for 2–3 minutes and drain.
- Heat oil, temper mustard seeds, dal, and curry leaves.
- Add onions, turmeric, salt, sauté lightly.
- Add cooked vermicelli and mix well. Finish with lemon juice.
- Garnish with roasted peanuts or coconut and serve hot.
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